| Customization: | Available |
|---|---|
| Cooling Way: | Fan-Cooled |
| Style: | Handheld |
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| Parameter | Specification |
|---|---|
| Power Supply Model | SC801 |
| Weight | 105 kg |
| Input Voltage | 3-phase 380 VAC ±10% |
| Frequency | 50–60 Hz |
| Output Voltage | 45–90 V |
| Welding Speed | 10–30 studs/minute |
| Rated Input Current | 36 A |
| Output Current | 160–800 A (5 adjustable levels) |
| Stud Welding Range | M3–M12 |
| Protection Class | IP22 |
| Welding Time | 20–70 ms (short cycle) |
| Transformer Protection Class | H |
| Extended Welding Time | 60–450 ms (adjustable) |
| Max Power | 40 kVA |
| Cooling System | Fan-cooled |
| Dimensions (L×W×H) | 590 × 415 × 510 mm |
Dual Welding Modes:
ARC Mode (60-450ms): Uses ceramic ferrule and shielding gas for high-quality welds.
SC Mode (30-70ms): Gasless or gas-shielded short-cycle welding, replacing capacitor discharge (CD) welding for thin sheets (0.6mm-50mm) while reducing distortion and ceramic ferrule costs.
Smart Gas Control: Pre-set gas pre-flow and post-flow time to minimize waste and prevent porosity.
Precise Arc Ignition: Adjustable ignition time (50-100ms) ensures reliable arc starts.
Real-Time Monitoring: PLC records welding time for each stud, optimizing parameters for consistent quality.
Anti-Double Welding Protection: Pre-set forging delay prevents re-striking and weak joints.
Automatic Weld Counting: Tracks weld cycles (1M lifespan for main PCB) for maintenance and productivity analysis.
Pilot Arc Monitoring: Ensures stable arc initiation.
Safety Protections: Phase-loss, overcurrent, and over-temperature safeguards.
Infinite Time Adjustment: 1ms precision with real-time PLC display for accurate parameter tuning.
Stable operation even with generator power sources.
Wide Material Thickness Range: 0.6mm (thin galvanized sheets) to 50mm (heavy plates).
Versatile Stud Range: Ø3-Ø14mm, with gasless or gas-shielded options.
High Speed & Reliability: 35 studs/minute with near-100% success rate.
Supports carbon steel, alloy steel, stainless steel, copper alloys, and aluminum alloys.
Zhangjiagang Shazhou Intelligent Device Manufacture Co., Ltd. specializes in the technological development, research, and manufacturing of stud welding machines.
After years of preparation and continuous upgrades to its original products, Shazhou Intelligent has developed six series of stud welding machines with 25 variants and seven series of stud welding guns with over 40 variants. The company holds 22 national invention patents and 28 utility model patents, with multiple R&D products recognized as Jiangsu Provincial High-Tech Products. In 2015, the company was awarded the title of "Provincial Private Technology Enterprise," and its technical personnel were honored as "Key High-Skilled Talents in Gusu District."
Among its innovations, the multi-functional drawn arc stud welding gun, patented in 2009, stands out as the lightest, most versatile, widest-ranging, and fastest stud welding gun in China. It once set a record of welding 44 boiler studs in one minute. The welding quality has reached international advanced levels, and its performance fully replaces imported products, earning widespread acclaim from customers.
"Quality First, Service Foremost, Customer Satisfaction" is the service philosophy of Shazhou Intelligent. Since the launch of the SIDM-brand stud welding machines, their high quality and competitive pricing have made them widely used in industries such as decoration, shipbuilding, hardware processing, nuclear power, high-speed rail, aerospace, gaining strong customer approval. To ensure seamless operations for every user, the company provides detailed instructions on equipment usage and maintenance, enabling all users to operate and repair the machines effortlessly.
Driven by the spirit of "Unity, Striving, and Excellence," every member of SIDM is committed to turning dreams into reality and achieving success in their endeavors.
Standard Warranty: The product is covered by a 12-month warranty from the date of shipment for the entire machine.
Key Components: Critical parts (e.g., welding head, control box, etc.) are covered by an extended 18-month warranty.
Manufacturing Defects: Free repair or replacement is provided for faults caused by design, materials, or workmanship during the warranty period.
Non-Human Damage: Damage resulting from transportation, installation, or natural environmental factors (non-intentional) is also covered.
Online technical consultation services.
Remote troubleshooting assistance.
Provision of technical documents (user manuals, maintenance guides, etc.).
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